Florida Man’s Best Tale Yet

We’ve all had some fun with the Florida Man meme from time to time. But just as the only reason that that meme exists is Florida’s amazing open records law, not all Florida Man reports have unhappy (or weird) stories behind them. St. Petersburg, Florida man Francisco Piedra fell onto some hard luck when a side effect of a medication used during heart surgery left him a quadruple amputee. Unable to afford the prosthetics he needed, Piedra relied on the help of the Hanger Clinic for his legs and the volunteers of e-NABLE for 3D printed prosthetic hands. Read more of the heartwarming tale here. And never laugh at another Florida Man story again (unless it involves alligators).

Want to 3D Print Your Medical Needs? We can help.

A simple model like this one can be used to create 3D printed prosthetics for patients like Francisco Piedra (Photo by IntelFreePress on VisualHunt.com / CC BY-SA)

Blowing Up Your Feed

Ok, this story might not go viral, but a printer that can print layers of explosives’ components, eliminating the need for humans to touch each of those components or the final, explosive mixture — well, that’s actually a very big deal. A group of researchers at Purdue University developed a specialized printer with a mobile print bed (rather than a moveable nozzle), which builds an ignitable nanothermite material out of layers of other nanomaterials. Discover the explosive final feat of the research at Interesting Engineering.

Like a FitBit for Your Fiddle-Leaf Fig

The Internet of Things has now extended to plants: Iowa State University has developed “tattoo sensors” that attach to leaves. These “wearables” can measure the transpiration from plants, so scientists can develop plants with greater drought-resistance. The sensors are also cheap — costing, ultimately, cents. Learn all the details here, and remember: one day your plants will be able to tell you when you’ve been neglecting them.

Photo courtesy Iowa State University

Check Yourself Before You Wreck Yourself

The more a 3D print differs from its original file, the more compromised its ability to do the job it’s being printed for. It’s a problem that will only get bigger as everything from cars to spaceships get 3D printed parts. Fortunately a group of North Dakota researchers has made progress in solving it. Using sensor data from digital imaging, their just-patented system either compares the print with a reference print or with its CAD model in real time, as the print progresses. Learn how routine printer maintenance birthed this brilliance here.

Sick Burn

This year’s Burning Man will feature a digitally fabricated Temple (a central feature of Black Rock City, which you can learn more about here). The design, called Galaxia, will center around a 3D printed mandala. Somewhat sadly, the structure will be built, only to be destroyed. In Silicon Valley, this is considered profound. See more gorgeous photos of the planned structure here.

Photo courtesy Mamou-Mani

The post The Week in 3D Printing: Florida Man Wins, Explosive Prints, Wearables for Plants, Safer AM, and a 3D Printed Burn appeared first on Shapeways Blog.

#DutchPride, Part Deux

The Netherlands is really making this Dutch-born company feel all warm and fuzzy lately. First, the world’s first 3D printed cycling bridge opened in Gemert, and now, Amsterdam is on the verge of welcoming 3D printed floors and an even cooler 3D printed bridge to its historic environs. Yes, we’re bragging. Learn more at FastCoDesign and Slash Gear.

Beating Cancer, One 3D Print at a Time

Last week we encountered a 3D printed sternum. Now, the BBC brings us the story of a woman saved with a 3D printed titanium jawbone. The implant represents a vast improvement over the old take-some-fibula-and-make-it-work method. Heck, 3D printing has even improved that old-fashioned fibula jaw implant method by providing a 3D model of the patient’s jawbone that can be used to cut precisely fitting pieces of the fibula. These latest successes could mean a future where no bone is unrepairable.

Interested in 3D printing for your medical needs? We can help.

3D printed jaw implant recipient Debbie Hawkins and her medical team (image via ABM Health Board)

Multi-Material Magic

Silicone 3D printing has been a somewhat elusive goal, but German 3D printer company ACEO has reached it, and then some. As TCT reported, the company will debut multi-material silicone 3D printing at Form Next in Frankfurt next month. “Silicones of different colors, hardness or even chemical or physical properties can now be placed independent from each other at any given point throughout the process,” explained Dr. Bernd Pachaly, the project lead. This could have all kinds of applications in medical modeling, product development, and mass manufacturing of silicone 3D prints. And, it’s a big step toward printing multi-material machines and biomimicking models. That means we’re just a little bit closer to the “Star Trek replicator” dream.

A piece of multi-material 3D printed silicone (Photo: ACEO®; Wacker Chemie AG)

Threat…itunity!

What’s a threatitunity? I’m so glad you asked. It’s that combination of a clearly foreseeable challenge (threat) and the time needed to develop the tools to face it (opportunity). And that is what we have on our hands with 3D printing cybersecurity. As the Harvard Business Review discussed this week, hacks could lead to the physical instability of printed parts, which can pose incredible dangers, obviously, but also the kind of product recall nightmares that keep employees, CEOs, and shareholders up at night. If we can’t solve this, the era of mass manufacturing with 3D printing is threatened. Thankfully, as the technology develops, novel solutions are coming to light. Challenges + brains = innovations. And that’s a threatitunity.

The post The Week in 3D Printing: Dutch Much?, No Bones About It, Innovations — and Threatitunities appeared first on Shapeways Blog.

That’s Nice

We love telling you about amazing girls doing cool stuff, and this girl, well, she is our hero this week. As ZDNet reported, little Hailey Dawson was born without all her fingers. Her options for prostheses were limited to ultra-expensive models that her family couldn’t afford. So, students and faculty at the University of Nevada Las Vegas stepped in to develop 3D-printed hands for Hailey. And now, thanks to a robotic hand they developed, she’s throwing out the first pitches at baseball games all over the country, including Game Four of the World Series. Keep your eyes on Hailey — a future as the first prosthesis-packing pro pitcher might just be ahead.

This girl!

Machines Learn to Build Bridges

It was a while ago when we first heard about MX3D’s plan to print a steel bridge designed by Joris Laarman. Today, we’re almost there. But, it took some redesigns (Amsterdam’s a pretty old place, and this is a brand-new kind of bridge) plus some amazing machine learning algorithms to get the bridge to print in a structurally sound way. Learn more in FastCoDesign’s feature on the span’s development and what it means for future projects. As for us, we can’t wait to cross that bridge… when we come to it.

Feeling Lighter Than Air

Airplanes are heavy, and each additional pound plays out in the extraordinary amount of extremely expensive fuel needed to fly them. But don’t worry, the aeronautics industry is not trying to recoup all that money via exorbitant baggage fees. As the New Scientist reported, they’re also working on using nanoparticles to make 3D printed aluminum strong enough to hold up to welding. That would make it possible to replace thousands of metal rivets and fasteners with strong, lightweight 3D printed aluminum products. Which could means thousands of gallons of fuel saved, possibly even saving the earth from climate change’s worst-case-scenario effects. A girl can dream.

Getting Ripped, Layer by Layer

We talk a lot about the magic of medical 3D printing applications. And so do a lot of other publications. All of those (amazing, hope-inducing, inspiring) applications mimic, in some way, the human form, to improve the health of humans. But what about robots? It stands to reason this would not be far behind: A group of researchers at Columbia University has created an actuator that imitates muscle matter, which expands and contracts to move robotic limbs. This might have applications in prosthetics, but for right now, it’s robots-only. When the robots come for us, they will be even more like us than we ever imagined!

Right now, they’re helping this guy bulk up. (photo via Columbia University)

The post The Week in 3D Printing: Super-powered Kids, Plus Prints That Are Bigger, Stronger, and Ready to Fly appeared first on Shapeways Blog.

The adorable Beast and mini Beast, courtesy Facebook

We were super excited to see Mark Zuckerberg’s Facebook video of an artist at Oculus creating a 3D model of Beast, Mark’s ridiculously cute pup (who, might I add, is more of a celeb than I can ever aspire to be). The video has us excited for a number of reasons:

• One, the sculpture was created with Oculus Medium, a tool that we’re incredibly excited about because of the potential for it being a game-changer in making 3D modeling more accessible. Pete talked about the possibilities in this Mashable article and Mark’s video is the perfect example of the technology in action (and obviously leveraging some serious design talent).

• Two, we know from first-hand experience how challenging it can be to capture a quality scan of a beloved pet using 3D scanning technology, thanks to our adventure with Franklin the Pig. While the Structure Sensor from Occipital works well on people, pigs are wiggly and aren’t the best subjects for a physical scan.

Kinda jealous of Beast’s mini-me figurine? Our partners Cuddle Clones and Arty Lobster create mini figurines of pets using photos of your favorite little fur-baby. And, stay tuned, because we’ll be using them to do Franklin better justice than his 3D scan did.

Have you used Oculus Medium yet? If so, let us know in the comments what you’re designing.

An Oculus designer using Medium to sculpt Beast

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In 2014 the Shapeways community grew and we now have designers from 133 different countries. With nearly 500,000 Shapies, 23,000 Shop Owners and products shipped to over 140 countries, Shapeways and our community power not only the largest, but the widest reaching 3D printing service and marketplace.

Markets underserved by mass manufacturing flourish in our supply-meets-demand marketplace, allowing for product creation the world has never seen before. Responsively designed gadget accessories, custom jewelry, unbelievable miniatures and creative fan art saw the biggest rise this year. Here’s a roundup of our big picture thoughts on 2014 and predictions for the new year.

Notable Highlights from 2014

1. Material Innovations: Wait, That is 3D Printed?
2. The Transition from Prototyping to Complete Product Design
3. 3D Printing is Niche-Tastic, Big Brands Want to Harness its Power Too
4. Improving Production Capabilities
5. Out of This World & Unexpected Applications: Fashion, Apps & Education

Material Innovations: Wait, That is 3D Printed?

3D printing is only as great as the materials you can use. In 2014, we saw companies big and small continue to innovate and introduce new materials that elevated what designers could make. We are constantly asking our community what they want and pushing the material boundaries to give you the best. We’re hearing more and more that Shapeways shoppers don’t even realize the products are 3D printed!

It’s not just drones we’ve been piloting, but materials too. From precious metals to beautiful porcelain, the materials are getting better and better:

• Metals were a game-changer this year. We introduced Platinum, 18k & 14k Gold, 14k Rose Gold and 14k White Gold, enabling jewelers to create high-quality products without having to keep any inventory. The custom engagement rings we’ve seen have been incredible!

• For the even more serious jeweler, we introduced Castable Wax. This has enabled creative casts that have been simply stunning.

• We have been working on the R&D to 3D print Porcelain for over a year, and recently launched our pilot program. We’re excited to innovate with our community to introduce a high quality material to the world.

• Full Color Plastic – In another feat of community R&D, we launched full color plastic in a pilot including hundreds of Shapeways designers. Your feedback is guiding this materials’ development as we learn more about it.

• Also worth mentioning is the new printer HP introduced, which promises to deliver full-color products faster and at a better price. Shapeways is part of their Open Customer Engagement Program, and we are proud to host their printer in our factory to test out its capabilities. The fact that a Fortune 50 company chose us to work with and has has invested so much R&D in 3D printing signals that we’re likely to see a lot more innovation in the years to come.

What does this mean for 2015?

• As material costs go down and quality continues to rise, we’ll see more and more 3D printed products, in stores and online.

• Even more materials will hit the market, piloted and tested by the Shapeways community, and this will open up new product categories and designs that were never possible before.

• While everybody might not get a 3D printer for themselves, we will see a 3D printed product in every home. From home decor to gadget accessories, everybody will be using 3D printed products in their daily life.

The Transition from Prototyping to Complete Product Design

3D printing is what makes rapid innovation possible. Before, this type of iteration was only available to prototyping industries historically limited to companies with large budgets. Now, with the rise of accessible 3D modeling software and Shapeways 3D printing services, anyone can take a product to market. Here are some examples of trends we saw in the prototyping and product development space this year:

• Our marketplace reached 20,000 shops in September! Now, at over 23,000 this means that literally thousands of entrepreneurs are running their business and introducing products on Shapeways!

• We launched Beta Products to help designers connect with customers, get feedback and tweak their final products based on customer needs and wants. Products like this Moto G phone case to hold a diabetes monitor and bhold sound pod are perfect examples.

• In 2014 we really saw more educators take the step to introduce 3D printing into their curriculum from desktop 3D printers in schools to courses being offered at university. Our educational program has thousands of students and educators using 3D printing to bring their ideas to life. What may be prototypes now are the products of the future.

What does this mean for 2015?

• Just as updates to software have become instantaneous (remember when “updates” were CD’s you had buy?), changes and improvements to physical products will happen far more quickly. As a result, traditional seasons and launch cycles will be disrupted.

• Products developed based on user needs. Real-time responsive iteration after launch will allow designers to improve upon their products with the input of their friends, fans and customers.

• Larger brands will start to realize that customers want more than what is offered. Companies making consumer products will see their customers turning to more customized products and investigate ways, like 3D printing, to solve this need.

3D Printing is Niche-Tastic, Big Brands Want to Harness its Power Too

2014 was a breakout year for brands on Shapeways, both those powered by our Shop Owners and partnerships with Fortune 100s. We were elated to see how many major brands really dove head first into 3D printing to extend their product offering and co-create with their customers. When brands listen to their fans and we create on demand, everyone wins. Here at Shapeways, here are some of the initiatives we saw have the most impact:

• Hasbro Opened its IP Allowing for epic Super Fan Art, becoming the first global brand to do so and allowed designers to create their own custom versions of beloved Hasbro characters. Currently, designers can create products directly inspired by My Little Pony, Transformers, G.I. Joe, Monopoly and Scrabble. We look forward to continuing and expanding this partnership in the future.

• Adobe integrated Shapeways into Photoshop in the Creative Cloud

• This summer, we worked with Google on their Made with Code initiative to empower young girls. Hundreds of thousands of young women (and men) created a custom bracelet and had their first maker experience, leveraging code and 3D printing at the same time. The bracelets were all 3D printed in our NYC factory and we hope they inspired thousands of young designers.

• Just in time for the holidays, Target introduced a limited-edition collection of 3D printed pendants, rings and more through their Target Shapeways Shop. This marked the first time a large retailer designed, marketed and sold 3D printed products.

• About.com lent us experts from 10 of their verticals and curated a fabulous list for the home. We hope to see more guest collaborations like this from other visually and content diverse friends.

• Future Engineers chose us as a partner for producing 3D “ground prints” of winning tools from a contest challenging kids to design tools for astronauts in space. Not only are we empowering folks on earth, but in space as well!

Some brands are still catching up, but in the meantime we’re seeing notable consumer-driven innovation around popular products. Shapeways top sellers include modifiers for drones, GoPros, Jawbone, FitBit, iPhone, Raspberry Pi, Arduino, and a whole suite of popular consumer electronics. Fans aren’t willing to wait for for others to come out with the accessory or add-ons of their dreams, and they don’t need to thanks to 3D printing.

What does this mean for 2015?

• Many more brands will consider how 3D printing fits into their customer engagement strategy. They can open up the conversation around product development, iterate in real time with their customers and grow their business as a result.

• By the end of the year, innovative brands will have a 3D printing line item in their budget.

• Brands with IP will take note from Hasbro and will hopefully open up their IP to enable 3D printed fan art rather than try to squash it.

Improving Production Capabilities

Manufacturing with 3D printing has evolved in leaps and bounds over the last decade, and new capabilities are being introduced on a consistent basis. In 2014, we continued to improve our production capabilities and grow our capacity to meet the needs of our community.

• We opened the doors to our brand new factory in Eindhoven during Dutch Design Week. The new space now accommodates the explosive growth we’ve seen over the past few years and enables us to create even more of the amazing products that come through our printers every day.

• This year we also introduced a new pricing structure for our Strong & Flexible Plastics and Steel products. This decision came as we learned more about the true cost of manufacturing and what is possible. With this new structure, we have witnessed our community expand their knowledge of design to create more amazing products.

• We reduced lead times across our most popular materials, including Full Color Sandstone, Strong and Flexible Plastic and our collection of metals to get you products even faster.

What does this mean for 2015?

• We’ll continue to make continuous improvements and breakthrough innovations in our production to enable designers to create amazing products that are more affordable for consumers to buy.

• Lead times will continue to decrease and designs will come to life even faster.

• Across the 3D printing industry, advancements in production will translate to advancements in additional fields, such as medicine, design, education and more.

Out of This World & Unexpected Applications: Fashion, Apps & Education

From 3D printing in space to Santa’s belt buckle, we saw some mind blowing inventions and innovations from the Shapeways community in 2014. 3D printing enables endless possibilities, and these dreams became a reality.

• We’ve been reaching for the stars and thinking what we can create among them ever since being inspired by the the actual 3D printer that was sent into space in September, marking the beginning of manufacturing in space. While we wait to see what is possible, we’ve been working with Future Engineers, ASME and Made in Space empowering kids to design tools that can be printed and used in space.

• We saw an explosion in wearable tech accessories, including the introduction of wearable bands, cases and fitness accessories. We had iPhone cases before the 6 was even on shelves, Moto 360 bumpers before Best Buy, and Microsoft Band Stand’s before Microsoft realized consumers wanted them.

• The fashion industry saw 3D printing in a whole new way this year. Everybody wants to know when they will be able to proudly wear a 3D printed shirt, and while we’re not quite there yet we are SO close: Fashion Weeks around the world saw 3D printed clothes walk down the runway, thanks to designers like Katya Leonovich, Bradley Rothenberg and Iris van Herpen.

• Accessories merging form and function became more customized as apps like Normal came to market. The first to scan the ear and face, Normal configures customized headphones that will actually stay in your ears.

• Over the summer, in partnership with Eyebeam Art and Technology Center, Shapeways supported the first-ever group of Computational Fashion Masterclass Students. The finished designs from that class were displayed during Fashion Week in September.

• Most recently, design studio Nervous System introduced the first-ever wearable dress that was 3D printed in one piece. The design and final product are so impressive, the Museum of Modern Art has acquired it for their permanent collection!

What does this mean for 2015?

• Intense product innovation. There is less holding designers back and 2015 will be the year we see more 3D printed wearables, medical devices, tools for the kitchen and more.

• Customers won’t settle for “one size fits all” accessories. Headphones, phone cases and other personal accessories will become customized to fit a specific person’s needs.

• The manufacturing of 3D printed goods will step up more than ever before. As designers looks to create products that will appeal to a broader audience (like clothes, headphones, etc.), they will need a more efficient process that allows their designs to be created quickly and be less expensive than before.

Whew! 2014 was quite the year, but we’re so excited to see what 2015 has in store. Stay tuned on the blog for more roundups from 2014 and insights into next year.

While there is much for us to recap at the end of every year, it’s really an opportunity for all of us to reflect on how amazing our community is. YOU are what make Shapeways possible and it’s YOU we are most grateful for this holiday season. We would love know, as we’ve already shared a few, what are your favorite memories from 2014? What are your goals for 2015? We’re all ears and printers! 

This post was made possible by the entire team at Shapeways, especially Mansee, Lauren, Carine and Savannah.

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